Equipamento completo e automático para o processo de produção de biscoitos wafer

Um automatic wafer cookie production line integrates precision engineering with seamless automation to deliver high-volume, consistent output. From batter mixing to final packaging, the entire process is designed for operational efficiency, product uniformity, and flexible recipe adaptation—making it an ideal solution for modern food manufacturers.

Key Equipment in the Production Line

Each component is engineered to perform a specific role with accuracy and reliability, forming a continuous and efficient workflow.

• • Vertical Mixer
    This essential unit thoroughly combines dry and wet ingredients to form a homogeneous wafer batter. Available with various agitator types—such as paddles or spiral blades—it can be selected to match specific mixing requirements and recipe characteristics.

  • Conveyor Oven
    Featuring a continuous conveyor belt that moves through a temperature-controlled baking chamber, this oven ensures even baking using electric or gas heating systems. Adjustable temperature zones allow for precise thermal management, critical for achieving consistent wafer color and texture.

  • Cooling Conveyor
    Designed as an open mesh belt system, the cooling conveyor allows ambient or forced air to circulate around baked wafers. With a transit time typically between 5 to 10 minutes, it brings wafers to the ideal temperature and rigidity for downstream handling and packaging.

  • Pillow Packaging Machine
    This automated system packs wafers individually or in multi-piece batches. Packaging size and machine speed are fully adjustable to accommodate different product dimensions and output requirements, ensuring sealed freshness and retail-ready presentation.

Vantagens do processo de produção de biscoitos de água

1. Recipe Flexibility
   Easily adjust recipes through the centralized control system. Modify ingredient ratios, incorporate new flavors, or add nutritional components with minimal downtime, enabling quick response to market trends.

2. Hygienic & Easy Maintenance
   Equipment surfaces are smooth and accessible, with minimal hard-to-reach areas. This design simplifies daily cleaning, meets food safety standards, and reduces maintenance time and effort.

3. Optimized Material Utilization
   Automated batching and dispensing systems accurately control the amount of batter and other raw materials used per cycle. This precision significantly reduces waste and avoids inconsistencies caused by manual handling.

4. High-Speed Continuous Output
   The tightly synchronized process—from mixing and baking to cooling and packaging—ensures non-stop operation. This eliminates bottlenecks, maximizes throughput, and reliably meets large-order demands.

Why Partner With Us?

• Robust & Reliable Equipment
  Our production lines are built with heavy-duty frames and high-wear-resistant components, engineered for long-term stability even under high-intensity operating conditions.

• Advanced Molding Technology
  Utilizing precision molds and intelligent pressure control, our forming equipment produces wafers in a variety of shapes and thicknesses while ensuring structural integrity and consistent texture.

• Professional Setup & Training
  We provide end-to-end project support, including expert installation, thorough system commissioning, and comprehensive operator training to ensure a smooth production ramp-up.

• Customized Line Configuration
  Whether you’re a growing bakery or an industrial manufacturer, we can tailor the production line to your specific scale, product mix, and factory layout—delivering a solution that fits your business goals.

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