Biscuit Factory Production Line Automation

A modern biscuit factory’s production line is a fully automated, continuous system that processes flour, sugar, fat, and other ingredients into packaged, finished biscuits in one go.

Core Functions & Key Components

A complete production line performs a series of continuous operations：

Stage	Function	Key Equipment
Raw Material Handling	Storage, transportation, and precise weighing of ingredients like flour, sugar, fats, water, and leavening agents.	Silos, Sifters, Weighing Hoppers, Liquid Tanks, Pneumatic Conveying Systems.
Dough Mixing	Blending ingredients in a specific order to form a homogeneous dough with the correct consistency and texture.	Horizontal or Vertical Mixers (Dough Kneaders).
Dough Feeding	Transferring the mixed dough to the forming stage consistently and without degradation.	Dough Conveyors, Hopper Feeders.
Forming & Molding	Shaping the dough into specific biscuit shapes (e.g., rounds, squares, animals, rotary molded designs).	Rotary Molder: For hard, dry doughs (e.g., shortbread). Cutting Machine: For sheeted and stamped doughs (e.g., crackers, digestives). Wire Cut Machine: For soft, sticky doughs (e.g., chocolate chip cookies).
Baking	The heart of the process. Applying controlled heat to set the structure, develop flavor, color, and texture.	Multi-Zone Tunnel Oven.
Cooling	Gradually reducing the biscuit’s temperature and internal moisture to a level suitable for packaging without becoming soggy.	Multi-Tier Cooling Conveyors.
Topping & Sandwiching	(Optional) Adding cream, chocolate, jam, or icing between two biscuits or on top.	Cream Sandwiching Machine, Chocolate Enrober, Spraying/Topping Systems.
Packaging	Weighing, grouping, and protecting the final product for shelf life, branding, and distribution.	Multi-head Weighers, Flow Wrappers, Vertical Form Fill Seal (VFFS) machines, Cartoners.

Applications & Product Range

A single, well-designed production line can be highly versatile, producing a wide array of products:

• Crackers: Soda crackers, cream crackers, savory snacks.
• Hard Dough Biscuits: Digestive biscuits, Marie biscuits, breakfast biscuits.
• Short Dough Biscuits: Butter cookies, shortbread, rotary molded biscuits.
• Soft Dough Cookies: American-style cookies (chocolate chip, oatmeal).
• Sandwich Biscuits: Cream-filled biscuits (e.g., Oreo-style).
• Enrobed/Coated Biscuits: Chocolate-covered biscuits, wafer sticks.

Why Choose Our Biscuit Production Line?

1. End-to-End Turnkey Solutions

We don’t just sell machines; we deliver complete projects. From factory layout and design, equipment manufacturing, installation, and commissioning to staff training and ongoing maintenance, we provide a single point of responsibility.

2. Superior Build Quality & Hygiene

Our machines are constructed from high-grade, food-contact approved stainless steel (e.g., SS304, SS316). Designs prioritize easy access for cleaning and maintenance, with CIP systems available, ensuring you meet the highest international food safety standards (HACCP, GMP, FDA).

3. Focus on Efficiency & Sustainability

• Energy-Efficient Ovens: Our ovens feature advanced insulation and heat recovery systems, drastically reducing your energy consumption and operational costs.
• Minimal Waste: Precision dough feeders and multi-head weighers ensure accurate weight control, minimizing product giveaway.
• High Uptime: Robust engineering and reliable components mean your line runs longer with less downtime.

 

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