Automatic Cracker Packing Machine Flexible & Efficient

The automatic cracker packaging machine is designed to automatically pack biscuits of various shapes, sizes, and types into bags, offering high flexibility and excellent production efficiency to meet the needs of a large-scale, high-variety market.

Applicable biscuit types: Soda crackers, thin crackers, sandwich biscuits, wafer biscuits, cookies, chocolate-coated biscuits, egg rolls, rice crackers, energy bars, and nut bars.

Main Working Principle

The workflow of an automatic biscuit packaging machine is generally as follows:

• Conveying and Sorting: The cooled biscuits are fed into the packaging machine via a conveyor belt and neatly arranged into rows by a sorting device (such as a vibrating plate or an aligning mechanism).
• Film Forming: The packaging film on the roll is unwound and folded into a tube by a former.
• Dosed Filling: The arranged biscuits are pushed or dropped into the preformed film tube in a timed and quantitative manner.
• Longitudinal Sealing: The edges of the film are bonded by a longitudinal heat sealer to form a continuous tube.
• Transverse Sealing and Cutting: The transverse heat sealer seals between two packages of biscuits and simultaneously cuts them into individual bags. This process typically incorporates date coding.
• Finished Product Output: The sealed and cut individual biscuit bags are delivered via an output conveyor for subsequent boxing.

Key Features:

1. Multiple Shape Adaptability: Capable of handling a variety of biscuit shapes, including round, square, bar, and animal shapes, the machine can quickly adapt to product iterations by replacing different hoppers, feed molds, and grippers.
2. Multiple Size Compatibility: Adjustable conveyor belts, film guide rollers, and sealing and cutting mechanisms enable packaging of products ranging from small crackers to large sandwich cookies.
3. Multiple Material Handling: Capable of handling not only hard biscuits but also delicate crispy biscuits and those coated with icing or chocolate, using gentle conveying and dropping to minimize breakage.
4. High-Speed ​​Production: Modern automatic biscuit packaging machines achieve extremely high speeds, reaching hundreds of packages per minute, far exceeding manual packaging and significantly increasing production line capacity.
5. Continuous Operation: Capable of 24/7 uninterrupted operation, requiring only periodic refilling and equipment maintenance, ensuring stable production and on-time delivery.

Key Technical Advantages

• Automated Control: Utilizing a PLC (Programmable Logic Controller) and touchscreen human-machine interface, the machine features simple parameter settings and intuitive operation. Self-diagnosis for faults facilitates maintenance.
• Food-Grade Safety: All contact components are made of stainless steel and food-grade plastic, complying with GMP/HACCP hygiene standards and ensuring easy cleaning and maintenance.
• Strong Stability: The precise mechanical structure and high-quality electronic control components ensure long-term stability and reliability at high speeds.

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